Casting CFD Simulation, ANSYS Fluent Training
- Upon ordering this product, you will be provided with a geometry file, a mesh file, and an in-depth Training Video that offers a step-by-step training on the simulation process.
- For any more inquiries regarding the product, please do not hesitate to reach out to us at info@CFDLAND.com or through our online support assistant.
€195.00 Original price was: €195.00.€115.00Current price is: €115.00.
The casting filling method is a key part of the casting-making process. The filling process is linked to many casting flaws, like blowholes, slag inclusions, shrinking, cold shuts, etc. Controlling the order of filling and flow patterns is a very important part of the process of making high-quality casts. The filling process is the first step in the molding process. This makes numerical simulation of the filling process very hard. Filling simulation is still one of the most popular areas of casting numerical simulation. However, thanks to the reference paper titled “ Numerical Simulation of Casting Filling Process Based on FLUENT,” we conducted a CFD study.
Figure 1: Casting process of aluminum
Simulation Process
The base model was initially designed using Design Modeler, followed by grid generation via proper blocking and the power of ICEM software that resulted in structured mesh. The simulation necessitates the combination of the Volume Of Fluid (VOF) multiphase model and Solidification and Melting modules. Then, the unsteady process of casting pure aluminum is executed.
Post-processing
The casting and filling process shows how the temperature field changes. It was found that once the liquid metal reached the bottom of the cavity, the temperature moved in the same way as the liquid metal, and it moved smoothly from the middle to the edges. If you look at the whole process, you can see that the temperature changes significantly in the first two seconds. After that, it stays fixed for the rest of the process. It will also be stable for temperature changes. For a deeper understanding, check out the animation video.
We pride ourselves on presenting unique products at CFDLAND. We stand out for our scientific rigor and validity. Our products are not based on guesswork or theoretical assumptions like many others. Instead, most of our products are validated using experimental or numerical data from valued scientific journals. Even if direct validation isn’t possible, we build our models and assumptions on the latest research, typically using reference articles to approximate reality.
Yes, we’ll be here . If you have trouble loading files, having technical problems, or have any questions about how to use our products, our technical support team is here to help.
You can load geometry and mesh files, as well as case and data files, using any version of ANSYS Fluent.
€130.00 Original price was: €130.00.€85.00Current price is: €85.00.
€245.00 Original price was: €245.00.€185.00Current price is: €185.00.
€360.00 Original price was: €360.00.€185.00Current price is: €185.00.
€120.00 Original price was: €120.00.€65.00Current price is: €65.00.
€200.00 Original price was: €200.00.€125.00Current price is: €125.00.
€245.00 Original price was: €245.00.€185.00Current price is: €185.00.
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